Automation: REWE Group’s Fully Automatic Case Communication
- NEU-ISENBURG, Germany – Rewe, a major german supermarket chain, is implementing Witron's "Order Picking Machinery" (OPM) system at its Neu-Isenburg logistics center.
- The integration of the new system will occur while the existing material flow infrastructure remains operational.
- The move follows a accomplished collaboration between Rewe and Witron at the Henstedt-ulzburg logistics center.
Rewe Upgrades Neu-Isenburg Logistics with Witron’s Automated System
NEU-ISENBURG, Germany – Rewe, a major german supermarket chain, is implementing Witron’s “Order Picking Machinery” (OPM) system at its Neu-Isenburg logistics center. This upgrade replaces a partially automated “case picking” system, aiming for increased efficiency and throughput.
The integration of the new system will occur while the existing material flow infrastructure remains operational.
Repeating Success
The move follows a accomplished collaboration between Rewe and Witron at the Henstedt-ulzburg logistics center. Lars Siebel, Rewe logistics manager, previously lauded the Henstedt-Ulzburg implementation as a “masterpiece.” The company aims to replicate that success in Neu-Isenburg.
System details
Scheduled for operation in the third quarter of 2027, the upgraded facility will feature 22 “Com” machines handling 247,500 trading units on pallets and roll containers daily. A tray warehouse with 167,900 parking spaces and 48 shelf operating devices will support the system. Replenishment will come from an existing automatic pallet warehouse, expanded by two additional alleys providing 9,500 parking spaces.
Increased Capacity and Performance
Markus lang, Witron project manager, stated that the “OPM” system allows Rewe to store and pick over 100 percent more case picking articles with an overall throughput increase of over 20 percent.
The upgraded system will manage 7,800 products, a significant increase from the predecessor solution’s 3,000 items.Picking performance is projected to reach 247,500 picks per day.
Consolidation Efficiency
Lang added that the “OPM” integration ensures efficient consolidation with piece-picking orders from Witron’s container “DPS” and “OPS” systems, as well as large-volume items from the Witron CPS system. The “DPS” and “CPS” systems have been in use in Neu-Isenburg since 2014, with the “OPS” system operational since mid-2021.
Rewe’s Logistics Upgrade: Automating for Efficiency with Witron
This article delves into rewe’s implementation of Witron’s automated logistics system in neu-Isenburg, Germany. We’ll explore the benefits, the technology involved, and the anticipated results of this notable upgrade.
What is Rewe doing in Neu-Isenburg, Germany?
Rewe, a major German supermarket chain, is upgrading its logistics center in Neu-Isenburg. Thay are implementing Witron’s “Order Picking Machinery” (OPM) system to improve efficiency and throughput.This upgrade replaces a partially automated “case picking” system.
Why is Rewe upgrading its logistics center with Witron?
Rewe aims to increase the efficiency and throughput of its logistics operations. This upgrade follows a successful collaboration between Rewe and Witron at the Henstedt-ulzburg logistics center. Lars Siebel, Rewe’s logistics manager, previously praised the Henstedt-Ulzburg implementation, and Rewe hopes to replicate this success in Neu-Isenburg.
What is the “OPM” system?
The “OPM” system, or “Order Picking Machinery” system, is an automated order fulfillment solution designed by Witron. It’s a comprehensive system integrating various technologies to optimize warehousing and order picking processes. The system handles the picking of products and organizes them for efficient distribution.
When is the new system scheduled to be operational?
The upgraded facility is scheduled to be operational in the third quarter of 2027.
What are the key features of the upgraded facility?
The upgraded facility will feature:
22 “Com” machines: These machines will handle 247,500 trading units daily.
Tray warehouse: This warehouse will have 167,900 parking spaces and 48 shelf operating devices.
Expanded pallet warehouse: The existing automatic pallet warehouse will be expanded by two additional alleys, providing 9,500 parking spaces.
How will the new system improve performance?
According to Markus Lang, Witron project manager, the “OPM” system will allow Rewe to:
Store and pick over 100% more case picking articles.
Increase overall throughput by over 20%.
Manage 7,800 products,substantially increasing from the previous 3,000 items.
achieve a picking performance of 247,500 picks per day.
how does the “OPM” system integrate with other existing systems?
The “OPM” integration ensures efficient consolidation with:
piece-picking orders from Witron’s container “DPS” and “OPS” systems.
* Large-volume items from the Witron CPS system.
The “DPS” and “CPS” systems have been in use in Neu-Isenburg since 2014, and the ”OPS” system has been operational since mid-2021.
Can you summarize the key improvements of the new system?
Here’s a summary of the anticipated improvements:
| Feature | Before (Predecessor System) | After (Upgraded System) | Change |
| :———————- | :————————– | :——————————— | :———————————— |
| Case Picking Articles | Not Specified | Over 100% increase | Significant Increase |
| Overall Throughput | Not Specified | Over 20% increase | significant Advancement |
| Products Managed | 3,000 | 7,800 | Significant Increase |
| Picking Performance | Not Specified | 247,500 picks per day | Significant Improvement |