High Fidelity Fluxgate Cores for Space Missions
Restoring Critical Space Weather Measurement Capabilities
Table of Contents
Updated September 30, 2025
The Importance of High-Fidelity Magnetic Field Measurements
Accurate measurement of magnetic fields in space is crucial for understanding and predicting space weather. Thes events can considerably impact Earth’s communication systems and power grids, as well as the safety of assets in orbit.
Addressing a critical Component Shortage
Fluxgate magnetometers are a mainstay of space science and space weather observation, but their performance relies on specialized ferromagnetic cores. Historically, these cores were manufactured for the U.S. navy using techniques that are no longer readily available to the civilian scientific community. this created a meaningful bottleneck for developing and deploying new space-based instruments.
University of Iowa develops New Manufacturing Process
A team at the University of Iowa, led by Dr. David Miles,has successfully developed a new method for manufacturing high-fidelity fluxgate magnetometer cores. This process bypasses the need for legacy materials and techniques, ensuring a sustainable supply of this vital component for future missions.
The new manufacturing process begins with base metal powders, which are melted into custom alloys. These alloys are then rolled into thin foils, shaped into the required core geometry, and subjected to a carefully controlled artificial aging process using heat treatment to optimize their magnetic properties. The resulting cores are then integrated into complete fluxgate sensors ready for spaceflight.
In-House Design and Prototyping for Mission Flexibility
The University of Iowa team maintains complete control over the design, prototyping, and manufacturing of the cores, sensors, and associated electronics. This allows for the exploration of innovative sensor geometries tailored to the specific requirements of different space missions. Recently, the team developed a new core specifically for the Space Weather Iowa Magnetometer (SWIM).
