Space Forge Launches First Manufacturing Satellite ‌into Orbit

Updated June 28,2025

Space Forge,a startup based in Cardiff,Wales,has successfully launched its ForgeStar-1 satellite into orbit aboard a SpaceX Transporter-14 mission from Vandenberg Space Force Base in California. The ⁢launch represents the United Kingdom’s first foray into manufacturing materials in the unique surroundings of space.

Joshua Western, CEO and co-founder of Space Forge, described the launch ⁣as the dawn of a‌ “new era” for both materials science and industry. He noted the technical achievement of building and launching Britain’s first manufacturing satellite, adding that the next step involves demonstrating the ability to⁤ create a ⁤suitable ⁤environment for in-space manufacturing.

The satellite, about the⁣ size of an oven, will leverage the vacuum, ultra-cold, and zero-gravity conditions of space to‌ produce “supermaterials” that are challenging or impossible to create on Earth. These materials, in crystal ⁢form,⁢ could than be used to develop ultra-efficient computer ‍chips for various applications, including data centers and telecommunications networks. Space Forge anticipates that these semiconductors could significantly reduce electric⁤ vehicle charging times and contribute to advancements in metal alloys and pharmaceuticals.

ForgeStar-1 will⁢ be deliberately incinerated ‍upon‍ re-entry into Earth’s atmosphere after its experiments are complete because the company has not yet obtained the necessary certification to return it to‍ earth‌ intact, western said. However, this‍ controlled burn-up will serve⁢ as a exhibition that the satellite will wholly disintegrate even in the event of⁢ a re-entry system failure. the mission will also provide crucial ‌test data and validation for future in-space manufacturing endeavors.

What’s next

Space Forge is already developing⁤ its next satellite, ForgeStar-2, which is designed to both manufacture materials in space⁢ and safely return them to​ Earth. ⁤The company recently secured $30 million in funding, led by the NATO Innovation Fund, to accelerate this ​project.